Corporate Level Standards, BPM Creates Value, Predictive Engineering Maintenance

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2PLM Newsletter

John Stark Associates                                                                                                                                               May 24, 2010 - Vol13 #4

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Standards at the Corporate Level
by Roger Tempest
 
Readers of 2PLM will be familiar with the progress of the PLM standards initiative at the concept level (April 12) and the detailed level (April 26); and of the potential benefit for the SME marketplace (May 10).

The next phase is to establish a collaborative environment for user companies and their suppliers to develop standards that will help PLM implementation in multinational corporations. If your company produces 10 million complex product units per year from 17 countries, for example, you need standards that let you work at that level.

Participants at the PLM User Forum events in 2008 came from companies with an average sales value of around $3bn, and found extensive common ground when talking about the problems they faced.

Sharing experiences is good, but structuring them into effective working material is even better. What are the standard techniques and best practices that will simplify the work of PLM managers of large corporations?

Vendors and systems integrators have long been evolving as providers of solutions rather than software, and need to be part of this process. Cooperation on standards increases the depth of business relationships; allows the users to retain control as they follow the new best practices; and benefits the suppliers by speeding implementation progress.


Roger Tempest is co-founder of the PLMIG. You can request more information or find out how to participate via standards@plmig.com

 
  
BPM Creates Value
by Scott Cleveland, Coldwater Technology
 
More and more organizational leaders are realizing that business process management [BPM] creates a significant competitive advantage. According to Gartner, BPM is one of the fastest growing segments in software, and is predicted to remain so during the next 5 years.

BPM software reduces costs and increases efficiency by providing:

  • Shorter processing cycle times
  • Reduced administration time
  • Fewer manual errors
  • More efficient data entry
  • Improved ad-hoc reporting

My Thoughts....

Reduced Costs - Business Process Management does more than just create efficiency. Knowledge sharing and collaboration improves decision making. Process performance reports help optimize workflows. Notifications and triggers help reduce errors and eliminate waste. An intelligent rules engine helps enforce best practices. Not only does Business Process Management increase workforce productivity, but it improves product quality and reduces corporate risk.

The result - companies will see a substantial costs savings within months of deployment.

Increased Revenue - The efficiency created through effective Business Process Management will increase product output, shorten cycle times and improve customer service. Over time, you will see faster time-to-market and an improved company image which should increase sales.

Improved Agility - Effective Business Process Management will make your company better equipped to change gears to respond to your changing business environment [faster than your competitors].

In this uncertain economy, effective process management is a key ingredient to success that allows you to break out as a market leader.

Your Thoughts....

What steps has your company taken to be a market leader?

 

Scott Cleveland can be contacted on +1 408-464-6387  


CL2M Case Study 4 : MOL Predictive Maintenance for Engineering Machines
by David Potter
 
This case study is based on one of the 10 commercial applications developed during the EU PROMISE Project. It briefly describes how common PROMISE technologies were applied in order to enable a predictive maintenance strategy that would increase performance and availability of complex integrated machining systems.

The equipment in question is the product of a world leader in the design, construction and marketing of integrated systems for the machining of complex forms for the moulds and dies industry, comprising high-speed milling systems as well as their numerical controls and servo drives.

The primary objective of the demonstrator was to implement a predictive maintenance strategy for the mechanical components of a machine tool which have a long and slow degradation, as opposed to electronic components that break down suddenly. This would minimise production stoppages and sudden interruptions, and consequent heavy economic impact on the user. Thus the main benefits are:

For End Users:

  • Possibility to schedule service interventions according to production needs
  • Reduce the number of unexpected breakdowns
  • Higher quality and lower servicing costs

For Service Departments:

  • Lower travelling and manpower costs for each intervention
  • Interventions can be scheduled in advance and only a low percentage is unexpected

The mechanical and electronic components of the milling machine are identified by a combination of barcode and RFID systems (local PEIDs - Product Embedded Information Devices). Their identities are registered when the machine is first assembled, and during its life they also enable component traceability whenever part substitutions are made during service operations. Integrated sensors enable the collection of operational data which is evaluated on the machine's CNC module. It is this module which also performs the role of the top-level PEID and may also contain a distributed component of the PROMISE Decision Support System (DSS).

Both standard and customised machines are produced, and preliminary data will be written onto PEIDs placed on selected critical components. This data will include for each component: manufacturer, serial number, size, weight, batch number, relationships with other components of the machine, etc. The new machine is then shipped to the customer to start its working life.

Once installed at the customer site, a software component on the CNC of each machine periodically (e.g. 3-6 months, 10,000-20,000 working hours, etc.) executes dynamic tests in order to evaluate the "health state" of the machine and of its subcomponents.

This Predictive Maintenance component triggers different machine motions, and sensors installed on the machine (i.e. position transducers, current sensors, etc.) record useful measurements that can be used to identify defective behaviour or malfunctions of the machine. After executing the test, the DSS component, the so-called "Ageing Module", evaluates these test results and estimates the ageing of each monitored part.

This ageing module may be installed both on the CNC at customer (local) and on the DSS server at the manufacturer (central). When the module is running on the CNC, it calculates the estimated date of next breakdown and a percentage representing the ageing of the component. If the latter exceeds a threshold (e.g. 60%), a warning message will be displayed on the customer screen inviting contact with the service department no later than the date suggested.

Whenever the need for service is indicated, the service technician will start a data file transfer between the CNC at the customer site and central system, the DSS and the PDKM (Product Data Knowledge Management) Server. These data are analysed by the central DSS "Ageing module" component, which has a graphical interface that allows item oriented management, more detailed analysis, and use of different algorithms.

The DSS "maintenance cost management" module then determines the costs of maintenance actions and suggests the most appropriate. The service technician can retrieve further information from the PDKM system including the maintenance history of that machine (i.e. previous repairs, similar occurrences, etc.). If repair is needed, the service technician updates the maintenance history, writing new data on PEIDs, and updating the PDKM tables with the description of the problems encountered, the solutions provided, the components changed, etc.

After a repair intervention, the Service and Design departments are able to analyse the additional data available on the PDKM system. If a tagged component has been replaced and returned, the technician can examine its entire history. In this way the production department is enabled to identify the presence of defective stock, etc. The design department is able to identify any weaknesses in the product and to improve it. The exchange of information between departments about malfunctions and breakdowns makes the identification of failures easier. This element represents the exploitation of cumulative PROMISE knowledge to improve design.

Registered users who are logged in to cl2m.com will be able to access the full public text of this PROMISE demonstrator case study by following this link: Case Study 4: MOL Predictive Maintenance of Engineering Machines. There is no charge for registration.

In the next issue of the 2PLM newsletter, I will present the fifth in this series of case studies, dealing with the application of PROMISE technologies to condition-based predictive maintenance of heavy goods vehicles (trucks).


David Potter is Chief Technical Officer, Promise Innovation International Oy, and former Chairman of the Project Steering Board of the EU PROMISE Project.

 

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PLM News

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Corporate

Cadence Design Systems, Inc. announced a definitive merger agreement under which Cadence will acquire Denali Software, Inc. for $315 million in cash. Details

IHS Inc. announced the acquisition of Quantitative Micro Software. Details

Financial

Autodesk, Inc. reported financial results for the first quarter of fiscal 2011. Revenue was $475 million. Details

Avatech Solutions, Inc. announced financial results for Q3 ended March 31, 2010. Total revenue was $8.4 million. Details

CENIT Group announced total sales revenues of 20.7 m EUR for Q1 2010. Details

 

People

PTC announced that James E. Heppelmann, President and Chief Operating Officer, will succeed C. Richard Harrison as CEO, effective October 1, 2010. Details 

Implementations

Catalog Data Solutions announced that California Caster's new website incorporates CDS ModelServer and CDS Catalog. Details

Catalog Data Solutions announced that ISC Engineering incorporates CDS ModelServer and CDS Catalog. Details

Centric Software, Inc. announced that Longchamp has selected Centric Software, Inc. to provide its product lifecycle management (PLM) system. Details

QUMAS announced that MannKind Corporation has selected the QUMAS Biotechnology Package. Details

Sopheon announced that Afton Chemical has selected Sopheon's Accolade Idea Lab. Details  

Developments

Cortona3D announced the latest release of the Cortona3D Rapid tools range, version 5.0. Details

Delcam announced the 2010 version of its CopyCAD reverse engineering software, the first to incorporate Parasolid software. Details

Gerber Technology announced YuniquePLM 3.0. Details

Gerber Technology announced the GERBERcutter DSC2600. Details

Informative Graphics Corp. released an updated version of its Brava! Flash Viewer. Details

InnovMetric Software released version 11.0.16 of PolyWorks that incorporates three new instrument plug-ins. Details

INUS Technology announced first customer shipment of Rapidform XOR3. Details

Lattice Technology Inc. announced the release of XVL Kernel ver. 7.2. Details


Mentor Graphics Corp. announced the release of the vSure version 9.0 product. Details

Mentor Graphics Corp. announced its Precision Synthesis 2010a product. Details

MSC.Software announced that Easy5 2010 is released. Details

Open Text Corp. announced support across the Open Text ECM Suite for Microsoft Office 2010 and Microsoft SharePoint Server 2010. Details

PLMplus Inc. announced the beta release of PLMplus for medical device manufacturers. Details

Siemens PLM Software announced latest enhancements added to NX software. Details

Visual 2000 International Inc. announced version 3.10 of its VisualPLM.net product lifecycle management software. Details

Zuken introduced a new integration tool, E3.Saber Frameway, for Zuken's cable design software E3.cable. Details

Zuken introduced the E3.Wiring Diagram Generator. Details

Z Corp. announced the ZBuilder Ultra. Details 

Relationships

Cortona3D announced a partnership agreement with Shufra. Details

Dassault Systemes announced an OEM agreement with Exalead. Details

Domain Systems, Inc. announced their agreement to resell Invention Machine Goldfire. Details

LMS International and G.R.A.S. announced an acoustics partnership. Details

McLaren Software and fme AG announced a partnership to provide solutions based on McLaren's Enterprise Engineer. Details

MSC.Software announced its partnership with Ecole Polytechnique. Details

MSC.Software announced a new step in its partnership with LifeModeler, Inc. Details

 Product                         Lifecycle                         Management: Paradigm for 21st Century Product                         Realisation

Omnify Software announced that Small and Mid-size Manufacturing Businesses (SMBs) are selecting the Empower RapidStart PLM Suite. Details

Siemens PLM Software announced that the SME Education Foundation and Siemens PLM Software offer SME Education Foundation sponsored schools the opportunity to use PLM tools in their curriculum. Details

Siemens PLM Software and Vero Software Plc announced the integration of 2D DCM from Siemens PLM Software in Vero's VISI Progress software. Details

Technia and Design Rule announced an expanded partnership. Details

Think3 announced the PDP Certified Consultant and Service Provider Program. Details


Other

Ashlar-Vellum announced the beta release of their two Alchemy plug-ins for file transformation. Details

AVEVA announced an educational initiative in Brazil with the SENAI industrial training institution. Details

Bentley Systems, Inc. announced the availability of its May 2010 Annual Report. 2009 GAAP revenues were over $450 million. Details

BigMachines, Inc. announced that BigMachines has been recognized as a 2010 CODiE Awards winner. Details

Dassault Systemes SolidWorks Corp. announced that SolidWorks is the Ohio State mechanical engineering department's primary design software. Details

EOS launched the EOS Quality Standard. Details

Eurostep announced that Logica announced Eurostep as this year's winner of the Global Innovation Venture Partner Programme. Details

FreeDesign Inc. announced the award of the 4th patent for its curve-based surface modeling technology. Details

INUS Technology announced that United Nude used Rapidform software. Details

Open Text Corp. announced it has been awarded a 2010 SAP Pinnacle Award. Details

Siemens PLM Software announced the High Definition PLM (HD-PLM) technology framework. Details

Sopheon plc announced its first interim management statement for the period since 1 January 2010. Details

TraceParts announced that RS Components offers free 3D downloadable models powered by TraceParts. Details


 

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